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Electrolysis and potroom operations

Smart - Siphoning Control System

Intelligent Monitoring and Tapping Regulation System

SMART is an automated technology developed by Dynamic Concept to provide precise control of molten metal siphoning during aluminum casting operations. Designed for easy integration with existing equipment, SMART significantly reduces bath carryover, improves metal quality, and enhances the reliability of transfer operations without requiring changes to operators’ existing practices.

Challenge

Metal Contamination

Poorly controlled siphoning operations can lead to metal contamination, bath inclusion, increased dross formation, accelerated equipment wear, and higher maintenance costs. These challenges directly impact productivity and the quality of aluminum casting operations.

Solution

Automated Siphoning

SMART regulates the vacuum level in the crucible in real time using a dedicated controller and proprietary algorithm, enabling precise control of siphoning parameters. The technology analyzes weight, vacuum level, and metal volume to maintain an optimal flow rate throughout the entire transfer operation.

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Measurable Benefits

Up to 75% reduction in bath carryover
66% reduction in siphon cleaning requirements
Improved metal quality during aluminum casting operations
Increased accuracy in the volume of metal transferred
High operator adoption through seamless integration with existing practices
Reduced compressor maintenance requirements

Customizable options

  • SMART is retrofit-ready, customizable and delivered as a turnkey solution including engineering, installation and commissioning.
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Discover a solution tailored to your needs

Contact EN
Dynamic Concept Canada
T. 418-542-6164E. ventes@dynamicconcept.com
2400 Alexis-le-Trotteur
Saguenay (Quebec)
CANADA G7X 0J7
Dynamic Concept USA
T. 615-815-0393E. sales@dynamicconcept.com
Nashville, Tennessee, USA
Dynamic Concept Europe
T. +33 (0)4 28 29 41 44E. ventesdce@dynamicconcept.comE. salesdce@dynamicconcept.com
46, rue Ferdinand Perrier
69800 Saint-Priest
France
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